Green Manufacturing in Bandung | K&W Apparel
Green landscape around the K&W Apparel house in Lembang, Bandung
Sustainability · Bandung, West Java

Green is not a campaign here. It is the roof.

A solar array over the sewing floor, water that circulates instead of escaping, waste with a second life, and two thousand people treated like the asset they are. This is what your label is made of.

Home · Sustainability
1.1 MWSolar roof capacity
34%Of our power from the sun
72%Waste diverted from landfill
0People, one works council
01 · Energy

The roof above your clothes is a power plant.

Spread across the Cimahi Mill and the finishing bay sits a 1.1 megawatt solar array, and on a clear Bandung morning it runs a third of the house by itself. The lines that make your garments work on sunlight before they work on the grid. It started as a cost decision and became an identity: the roof pays for itself, and your label carries the difference.

  • A third of our electricity is solar today, with half the house targeted by 2028.
  • LED retrofits and high efficiency servo motors on every line cut the base draw.
  • Heat recovered from the pressing bay preheats water for the finishing line.
  • The numbers are measured, audited and published, good months and bad months alike.
The sewing floor under the K&W solar roof
The Lembang floor, lit by the roof above it
The finishing bay at K&W Apparel
The finishing bay, where every drop is accounted for
02 · Water

Every drop is counted twice.

Dyeing and washing are thirsty work, so we built our own treatment plant and taught the water to stay. Effluent is filtered and recirculated into first wash cycles, low liquor dyeing machines cut the water needed per kilo of cloth, and what finally leaves is tested against our permit, with the reports kept on file for anyone who asks.

  • Around 9.5 million litres recirculated every year through our closed loop plant.
  • Low liquor dyeing cut water per kilo by roughly one third against conventional sets.
  • Effluent tested on schedule; results filed and available to your compliance team.
  • Rainwater harvested off the Cimahi roof feeds toilets and garden lines.
03 · Waste

Nothing leaves as anonymous rubbish.

Waste is just fabric in the wrong drawer. Our markers are planned for efficiency above the industry average, offcuts are sorted by fibre and colour, and everything with a second life gets one: recycling partners, insulation fillers, and the end of rolls we sell at cost to small makers around Bandung. Landfill is the last resort, and the pile shrinks every year.

  • 72% of production waste diverted from landfill today; 90% targeted by 2028.
  • Offcuts sorted by fibre and colour so recycling partners can actually use them.
  • End of roll fabric sold to small Bandung studios at cost, not to a landfill.
  • Polybag waste is collected back and recycled with a local partner.
Marker planning on the cutting table at K&W
The cutting room: every offcut mapped before the blade moves
Traced cloth on the shelves of the K&W library
The library: organic cotton, recycled poly, Tencel, linen
04 · Materials

Cloth you can trace to the mill.

Sustainable fabric is only sustainable if the paperwork is real. Our library carries organic cotton, recycled polyester, Tencel and linen alongside conventional cloth, and every certified claim comes with transaction certificates and mill documents on file. When your customer asks what the shirt is made of, you will have an answer with a paper trail.

  • Organic, recycled and Tencel options across the catalogue, at honest price points.
  • Recycled polyester supplied with GRS transaction certificates, claim ready.
  • Oeko Tex aligned yarns and finishes available for sensitive markets.
  • Mill and dye house documentation kept for every fabric we sell you.
05 · People

Two thousand careers, one roof.

Twenty five years of orders have been cut and sewn by people, and we run the house accordingly: wages above minimum, hours capped, a works council elected by the floor, a clinic and a canteen on site, and a training ladder that turns operators into line leaders and engineers. Plenty of our colleagues are raising their families on this floor. Some are raising them on two.

  • Wages above minimum, hours capped, and a bonus paid every single year.
  • A works council elected by the floor, meeting management monthly.
  • Free clinic and canteen on site; third party social audit once a year.
  • A real training ladder: operator to line leader to supervisor to engineer.
The people of K&W Apparel on the floor
The people behind the two thousand hands
Cartons ready for export at the K&W warehouse
Cartons on their way to the port, nothing to hide inside
06 · Packaging

Your garments arrive without the guilt.

The last thing your customer touches before the garment is the box it came in, so the box matters. Cartons are recycled board and recyclable again, polybags are thinner and recycled and collected back, and our own offices gave up single use plastic years ago. Retail ready, barcode labelled and plastic reduced packaging is available on request.

  • Cartons made from recycled board, recyclable right back into the system.
  • Polybag reduction: thinner, recycled content, collected back at the dock.
  • FSC aligned paper options for hangtags and retail packaging on request.
  • Plastic free export packaging targeted by 2029; our offices went plastic free first.
The Promises

What we guarantee the next decade.

By 2027Half our power from the sunThe array grows as the roof does. Measured, audited and published every year.
By 202890% waste divertedSorted, resold, recycled or reused. Landfill as a last resort only.
By 2028Water loops at both sitesClosed loop treatment running at the Lembang house as well as Cimahi.
By 2029Plastic free export packingCartons, tape and poly replaced with paper systems that protect the garment.
Every yearThe report, publishedOur numbers go out audited and attached, whether they flatter us or not.
Compliance & Care

A factory your compliance team can stand behind.

Your buyers will ask hard questions one day, and the answers should already be true. Our management system is built to the international standards below, our documentation is audit ready, and our floor is open. Come and see it whenever you like.

ISO 9001 aligned QMSDocumented procedures and internal audits across cutting, sewing and shipping.
Social complianceWages above minimum, capped hours, a works council, and a third party audit every year.
Oeko Tex fabric optionsCertified yarns and finishes available across the catalogue for sensitive markets.
Traceable supply chainMill and dye house documentation on file for every fabric we sell you.
Start a Project

Let’s put our factory behind your label.

Send a tech pack, a sketch, or a question. A product manager who knows the floor replies within one working day, with dates you can plan a season around.

info@kw-apparel.com